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China JZXD Series Single Stage Vacuum Brick Extruder - Reliable Suppliers for Factory Production of Hollow and Solid Bricks

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Application & Features
This advanced brick-making machine, designed for brick making factories in China, efficiently produces a wide range of hollow and solid bricks, whether load-bearing or non-load-bearing. Using high-quality raw materials such as clay, slag, perlite, and fly ash, this machine boasts a higher extruding pressure and an expanded vacuum box for optimal production. As a leading supplier in the industry, we ensure that our machines are durable and resistant to expansion, making them an ideal choice for brick manufacturing operations.

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    Main technical parameters

    Model JZK40/40-15 JZK45/45-15
    Output (Converted to standard solid bricks) 8000-11000 piece per hour 10000-13000 piece per hour
    Spindle speed 57r/min 44r/min
    Cutter diameter 400mm 450mm
    Forming moisture content 18-22% 18-22%
    Vacuum degree ≤0.01Mpa <0.08Mpa
    Weight 10000kg 11000kg
    Allowable extrusion pressure 1.5Mpa 15Mpa
    Motor power 75+55Kw 90+55kw
    External dimension (JZK40/40-15) 5250×3390×1900mm
    External dimension (JZK45/45-15) 4415×3872×1900mm

    Working Principle

    The JZXD Series Single-Stage Vacuum Brick Extruder first crushes, mixes raw materials such as clay and gangue, and adds water to adjust them to an appropriate humidity, forming plastic materials. After the materials are transported to the barrel, they enter the vacuum chamber under the pushing and extrusion of the screw shaft to remove internal air, preventing the brick blanks from cracking during firing. The degassed materials are further kneaded by the screw shaft to form dense clay strips, which are then extruded into brick blanks of the set shape through the head mold. Finally, the brick blanks are cut by the blank-cutting device, completing the continuous production of brick blanks and providing high-quality blanks for subsequent firing.

    Product Features

    Single-Stage Vacuum Design

    Efficiently removes air from materials, improves the density and strength of brick blanks, and reduces the rejection rate during firing.

    Raw Material Compatibility

    Compatible with a variety of raw materials and can use industrial waste residues for production, meeting environmental protection requirements.

    Wear-Resistant Components

    The key components are wear-resistant, effectively extending the service life of the equipment.

    Easy Operation & Maintenance

    With a simple structure, it is easy to operate and maintain, and can quickly switch between brick types.

    Continuous Production

    Suitable for small and medium brick factories; operates stably with low noise, balancing production efficiency and environmental performance.

    Quality and Service

    Brand Cooperation: Siemens PLC, ABB frequency converter, Schneider air switch contactor

    Pre-sales Service

    • Customized scheme design

    Capacity & Warranty

    • Delivery: 30, 60, 90, 120 days (based on project scale)
    • 1-year free warranty
    • One-to-one service
    • 7*24-hour response

    Technical & Training

    • Installation guidance
    • Remote diagnosis
    • Operation & maintenance training

    Frequently Asked Questions (FAQ)

    Q: What is the output capacity of the JZK Series Vacuum Brick Extruders?

    The JZK40/40-15 model has an output capacity of 8,000 to 11,000 pieces per hour, while the JZK45/45-15 model produces 10,000 to 13,000 pieces per hour (converted to standard solid bricks).

    Q: What raw materials are compatible with these extruders?

    The extruders are compatible with a variety of raw materials, including clay and gangue. They can also utilize industrial waste residues, meeting modern environmental protection requirements.

    Q: How does the single-stage vacuum design improve brick quality?

    The design efficiently removes internal air from the raw materials within the vacuum chamber. This process increases the density and strength of the brick blanks and prevents cracking during the firing stage.

    Q: Which component brands are featured in the equipment?

    We partner with top-tier brands to ensure reliability, utilizing Siemens PLC, ABB frequency converters, and Schneider air switch contactors.

    Q: What is the typical delivery schedule for a project?

    Delivery times are structured into 30, 60, 90, and 120 days, depending specifically on the scale of the production project.

    Q: What after-sales and technical support do you provide?

    We provide a 1-year free warranty, one-to-one service, 7*24-hour response, installation guidance, remote diagnosis, and comprehensive operation/maintenance training.

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