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China JZXD Series Single Stage Vacuum Brick Extruder - Reliable Suppliers for Your Brick Factory Needs

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Application & Features
This advanced brick making machine is essential for any brick manufacturing factory. Designed for production efficiency, it can create a wide variety of both hollow and solid bricks, suitable for load-bearing and non-load-bearing applications. Utilizing high-quality raw materials such as clay, slag, perlite, and fly ash, this machine delivers superior performance with increased extruding pressure. Its spacious vacuum box minimizes the risk of expansion, ensuring consistent quality in the output. As a leading supplier in China, we provide innovative solutions for your brick production needs, making us a trusted partner for factories seeking reliability and efficiency.

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    Main Technical Parameters

    Model JZK40/40-15 JZK45/45-15
    Output (Converted to standard solid bricks) 8000-11000 piece per hour 10000-13000 piece per hour
    Spindle speed 57 r/min 44 r/min
    Cutter diameter 400 mm 450 mm
    Forming moisture content 18-22% 18-22%
    Vacuum degree ≤0.01 Mpa <0.08 Mpa
    Weight 10000 kg 11000 kg
    Allowable extrusion pressure 1.5 Mpa 15 Mpa
    Motor power 75+55 Kw 90+55 kw
    External dimension 5250×3390×1900 mm (JZK40/40-15)
    4415×3872×1900 mm (JZK45/45-15)

    Working Principle

    The JZXD Series Single-Stage Vacuum Brick Extruder first crushes, mixes raw materials such as clay and gangue, and adds water to adjust them to an appropriate humidity, forming plastic materials. After the materials are transported to the barrel, they enter the vacuum chamber under the pushing and extrusion of the screw shaft to remove internal air, preventing the brick blanks from cracking during firing. The degassed materials are further kneaded by the screw shaft to form dense clay strips, which are then extruded into brick blanks of the set shape through the head mold. Finally, the brick blanks are cut by the blank-cutting device, completing the continuous production of brick blanks and providing high-quality blanks for subsequent firing.

    Product Features

    Vacuum & Density Optimization

    It adopts a single-stage vacuum design, which efficiently removes air from materials, improves the density and strength of brick blanks, and reduces the rejection rate during firing.

    Material Compatibility

    It is compatible with a variety of raw materials and can use industrial waste residues for production, meeting environmental protection requirements.

    Durable & Wear-Resistant

    The key components are wear-resistant, extending the service life of the equipment, ensuring long-term stable operations.

    Simple Operation & Maintenance

    With a simple structure, it is easy to operate and maintain, and can quickly switch between brick types. It operates stably with low noise, balancing production efficiency and environmental performance.

    Quality and Service

    ● Brand Cooperation

    • Siemens PLC
    • ABB Frequency Converter
    • Schneider Air Switch Contactor

    Pre-Sales Support

    • Customized scheme design tailored to your specific requirements.

    After-Sales Commitment

    • Production Capacity Guarantee: Delivery time is scheduled in 30, 60, 90, and 120 days based on project scale.
    • Warranty Policy: 1-year free warranty, one-to-one service, and 7*24-hour response.
    • Technical Support: Professional installation guidance and remote diagnosis.
    • Training Service: Comprehensive operation and maintenance training.

    Frequently Asked Questions (FAQ)

    What models of single-stage vacuum brick extruders do you offer?
    We offer two primary models: the JZK40/40-15 (with an output of 8,000-11,000 pieces per hour) and the JZK45/45-15 (with an output of 10,000-13,000 pieces per hour).
    What are the raw material requirements for this brick extruder?
    The machine is highly compatible with a variety of raw materials, including clay and gangue. It can also utilize industrial waste residues, making it an environmentally friendly choice.
    How does the vacuum system improve the quality of the brick blanks?
    It utilizes a single-stage vacuum design (vacuum degree ≤0.01Mpa to <0.08Mpa depending on the model) to remove internal air from the raw materials. This increases the density and strength of the brick blanks, preventing cracking during the subsequent firing process.
    What components and brands are used in your control systems?
    To guarantee high reliability and performance, we cooperate with world-class component brands, including Siemens PLC, ABB frequency converters, and Schneider air switch contactors.
    What is the warranty and after-sales support policy?
    We provide a 1-year free warranty, one-to-one dedicated service, and a 7*24-hour response system. Additionally, we offer installation guidance, remote diagnosis, and comprehensive operation/maintenance training.
    What is the typical delivery schedule for a project?
    Our delivery times are structured to guarantee production capacity. Depending on the scale of your project, delivery schedules are set at 30, 60, 90, or 120 days.

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