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China SRL Series Horizontal Hot and Cold Mixer Unit - Top Suppliers & Factory for Plastic and Rubber Processing Equipment

APPLICATION & FEATURES
This versatile equipment is essential for mixing, drying, and dyeing processes in industries such as plastic, rubber, and chemicals, as well as in laboratory settings. It stands out as a necessary tool in the field of plastic processing in China.
Our factory employs advanced heating methods, including self-friction and electric heating, ensuring efficient operation.
The machine features both temperature automatic control and manual control for discharging, providing users with flexibility and precision.
Crafted entirely from high-quality stainless steel, the paddles undergo dynamic and static balance testing for optimal performance.
Our electric control system utilizes components from renowned brands, making us a reliable choice among suppliers in the industry.

    Main Technical Parameters

    Parameter Model Total volume (L) Effective volume (L) Spindle speed (r/min) Motor power (kw) Motor power (kw) Material discharge "Method" Water consumption (T/h) Water consumption (T/h)
    SRLW200/500 200/500 50/375 500/1000/100 30/42/7.5 Electric heating, self-friction/water cooling pneumatic 3 2500
    SRLW300/600 300/600 225/420 500/1000/100 40/55/11 Electric heating, self-friction/water cooling pneumatic 4 2900
    SRLW300/1000 300/1000 225/640 500/1000/100 40/55/11 Electric heating, self-friction/water cooling pneumatic 5 3200
    SRLW500/1000 500/1000 375/640 430/860/100 55/75/15 Electric heating, self-friction/water cooling pneumatic 6 3600
    SRLW500/1600 500/1600 375/1000 430/860/80 55/75/18.5 Electric heating, self-friction/water cooling pneumatic 7 4000
    SRLW800/2000 800/2000 520/1200 375/750/80 83/110/22 Electric heating, self-friction/water cooling pneumatic 8 4800
    SRLW800/2500 800/2500 520/1500 375/750/80 83/11/22 Electric heating, self-friction/water cooling pneumatic 9 5000
    SRLW1000/3000 1000/3000 1650/1950 300/600/65 90/132/30 Electric heating, self-friction/water cooling pneumatic 11 6000
    SRLW1500/4500 1500/4500 975/2700 550/50 200/37 Electric heating, self-friction/water cooling pneumatic 13 6500
    SRLW2000/6000 2000/6000 1300/3600 500/50 250/45 Electric heating, self-friction/water cooling pneumatic 15 7500

    Working Principle

    The SRLW-Series Horizontal Hot-Cold Mixing Unit works with two horizontal tanks in collaboration, integrating heating mixing and cooling setting. Raw materials first enter the heating tank. A horizontal stirring shaft (ribbon or paddle type) rotates at medium speed to fully tumble the materials. A heating medium is passed through the tank wall interlayer for temperature control, helping the materials disperse, mix and remove moisture. After heating, the materials are pushed by the stirring shaft to the cooling tank. The cooling tank has the same horizontal structure but lower rotation speed. A cooling medium is introduced into its interlayer to quickly lower the temperature, and the stirring blades rotate slowly to prevent caking. The entire process is controlled by a PLC system to adjust parameters, ensuring stable processing.

    Product Features

    Large Batch Capacity

    The horizontal tank has a large space, and the stirring design can handle high-viscosity materials efficiently.

    Stable Operation

    Features a low center of gravity and small vibration, running stably with lower noise than vertical units.

    Space-Saving Layout

    Suitable for workshops with low ceilings and easy to connect horizontally with upstream and downstream equipment.

    Easy Maintenance

    The detachable end cover facilitates cleaning and maintenance, effectively avoiding cross-contamination.

    Premium Materials

    Key components are made of high-strength alloy, and the tank body is made of durable 304 stainless steel meeting hygiene standards.

    Quality and Service

    Brand Cooperation

    We integrate world-class components to ensure system reliability and performance:

    Siemens PLC ABB Frequency Converter Schneider Air Switch Contactor
    Service Commitment
    Pre-sales: Customized scheme design
    After-sales:
    • Production capacity guarantee: Delivery time is divided into 30, 60, 90 and 120 days according to the project scale.
    • Warranty Policy: 1-year free warranty, one-to-one service, 7*24-hour response.
    • Technical support: Installation guidance, remote diagnosis.
    • Training service: Operation and maintenance training.

    Frequently Asked Questions (FAQ)

    Q1: How does the SRLW-Series Horizontal Hot-Cold Mixing Unit operate?

    The unit operates using two horizontal tanks in collaboration. Raw materials are first heated, dispersed, and mixed in the heating tank using a medium-speed horizontal stirring shaft. The materials are then transferred to the horizontal cooling tank, where a cooling medium lowers the temperature under slow stirring to prevent caking, all controlled via a PLC system.

    Q2: What advantages does the horizontal design offer over vertical units?

    The horizontal design provides a larger space suitable for high-viscosity materials and large batches. It features a lower center of gravity which minimizes vibration and noise. Additionally, it fits workshops with low ceilings and integrates easily with other horizontal equipment.

    Q3: Which component brands are used in this mixing unit?

    We partner with industry-leading brands, utilizing Siemens PLC, ABB frequency converters, and Schneider air switch contactors to guarantee high operational reliability.

    Q4: What is the delivery time for the SRLW mixing units?

    To guarantee production capacity, our delivery times are scheduled based on the project scale, structured at 30, 60, 90, and 120 days.

    Q5: What after-sales technical support and warranty services do you provide?

    We offer a 1-year free warranty with one-to-one service and a 7*24-hour response commitment. Technical support includes installation guidance and remote diagnosis, alongside comprehensive operation and maintenance training.

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